Sunday, August 30, 2009

Four words to show "Respect for People"

Tom Peters recently blogged about his summary of important viewpoints in business.  Some good reading.
 
At the center is to simply ask the question "What do you think?"   Regularly. 
 
I've been trying this, intentionally, for a couple of months now.  It's kind of amazing.  Folks appreciate it. If you ask the question correctly.
 
Think about it...there are four ways to ask this simple question.  Your tone of voice makes all the difference.  Say these out loud:
  • WHAT do you think?
  • What DO you think?
  • What do YOU think?
  • What do you THINK?
Only the third version has the hope of being sincere.  The others can be quite demeaning or condescending. 
 
Yet, with the emphasis on the "you", followed by good listening and exploratory questions, it becomes an open door and a welcoming set of inputs from alternate views.
 
Try it...let me know what you learn.
 

Sunday, August 23, 2009

Perfection the enemy of improvement

My colleague Kira was frustrated recently.  She was leading an improvement effort and was almost at an actionable point. 
 
When a well-meaning member of the team ratcheted up the ante, seeking to take "improved" to "perfect."
 
I can't get too upset on the one hand.  The other person did intend to help things. 
 
Yet, a crucial part of Lean leadership is to know when "good enough is good enough."  When do we accept an 80% improvement, let it sit and mature, then look to move it up another 80%.
 
It is not a science, it's not a checklist.  But Kira's gut feel in this case was right.  She opted out of the suggested change. Perfection had became the enemy of improvement. 
 
Keep learning.

Thursday, August 13, 2009

The Maddening Effectiveness of Root-Cause Analysis

Dang, I wish it didn't work so well. 
 
The problem presented last week.  I gathered the objective data surrounding it.  I pondered the data. 
 
And then asked why.  Writing my question down.
 
I wrote the answer.  On a piece of paper.  In a complete sentence
 
I asked why again.  In writing.
 
And wrote the answer THAT question.  In another complete sentence.
 
I sat and thought.  And did it a third time. 
 
More thought...and a fourth written question and answer.
 
At that point, I got upset.  I had hit the root cause.  I knew it.  And I didn't like the answer.  Yet, it was undeniable.  It made incredible sense, explaining both the observed problem and several related issues.  All at the same time. 
 
The fact that I didn't like the root cause gave it added credence.  I was something I avoided because it was hard to fix. 
 
And I wonder:  how often this is a subtle blockage to individuals and teams doing good root cause analysis?  How often am I fearful of Really Knowing just what is at the root of some undesirable outcome?
 
Makes me think. 
 
Keep on learning. 
 
 

Tuesday, July 28, 2009

MBWA, Micromangement and the difference between the two

Following a recent post entitled "Management by NOT Wandering Around", I received the following comment:
Results results results
 
The stress of the current economic reality is driving our lean program into the ground. The boss is being beaten up daily by his bosses to show some kind of ROI on everything we do. So, instead of patiently watching as we are learning, we run around looking for any signs of measurement that can relieve the pain. Frankly, I would just as soon have him go back to management by teleconference
 
Ouch. It hurts to hear this.
 
This got me thinking about the difference between simply being visible and available in the workplace (which should be encouraging) versus micromanaging (which is quite demotivating).  And, having been micromanaged myself on a particular issue in the past few days, I feel the pain. 
 
Available listens; micromanagement talks.
 
Available encourages improvement; micromanagement demands instant results.
 
Available shows up regularly; micromanagement appears only during crisis.
 
Available shapes; micromanagement pounds.
 
Micromanagement often gets the short-term results it wishes, much as the whining child will often get the ice-cream cone.  But that's no basis for raising a family nor for running a lean operation.
 
Keep on learning. 
 
 

Sunday, July 26, 2009

When do email discussions lose value?

You know the drill.
 
You send an email to someone.  That person responds.
 
You go back and forth.
 
And nothing gets done except absorption of Internet bandwidth.
 
What is a rule of thumb to either call a meeting or pick up the phone and get something done??
 
I'm thinking three round trips of email, as a starting point.  But I could be persuaded it's only two round trips. 
 
 

Thursday, July 16, 2009

Management by NOT Wandering Around

Ohno said go and stand and watch one thing until you see it break and can understand it.  Management by NOT wandering around.
 
Tom Peters said go and see everything.  Management by wandering around.
 
Despite the seeming difference, I suspect both gurus would agree if they actually talked. 
 
Both would urge each of us to get to gemba, the place where value is added.
 
The difference?  Ohno would be for deeper and narrower.  Peters is more concerned for strategy and scope.
 
Yet going and standing is a central way to do things.  Better
 
See what you can see today as you keep on learning.

Sunday, July 12, 2009

A Question to Discern Strengths

 Crucial in any Lean implementation is getting the right people in the right places, doing work they are well suited to do and do well.
 
In short, let people use their strengths and then get out of the way.
 
I recently came across a question Stephen Covey uses for this purpose:
 
"What do you love to do and do well?"
 
A simple, obvious question but one I seldom think to use.  When I do (and if I listen well to the answer), people light up and speak deeply. 
 
Try it as you keep learning.
 
 

Saturday, July 04, 2009

Why is everything all lined up?

I walked past a work station last week and noticed something different. 
 
The base of the station had been rotated 45 degrees from the orientation it has had as long as I've worked here. 
 
"What's the story on the table shift?" I asked one of our associates.
 
She grinned and told me the story.  Bottom line was one of her colleagues had correctly and creatively observed that in the current work flow, rotating the table created more room.  "It really works like a top," she exclaimed, "much less congestion as we move material in and out."
 
Which got me thinking. 
 
We like things lined up.  Everything at right angles.  Evened off.  Matching. 
 
Usually, that's a good place to start.
 
But, once you see the vision of the value in a steady stream of small improvements (as this work team has), knocking something out of line makes even more sense.
 
Keep learning.
 
 

Sunday, May 03, 2009

Structural Waste

The dome light went out on my car last week.  I headed to the car parts store, looked up the proper replacement bulb in the catalog next to the bulb section, found the bulb and then stopped.
 
I have one bulb in my dome light.  Every car I've ever owned has had only one bulb in the dome light.  Yet the blister pack hanging on the rack at the part store had two identical bulbs in it.  Not one. 
 
With no alternative and considering the $3.29 price for two bulbs to not be worth making a fuss, I bought two bulbs.  One went into my car and the other onto the shelf in my garage which captures all miscellaneous parts. 
 
And I'll forget it is there.
 
In three or five years, I'll need another dome light and do the same thing all over again, leaving me with two orphaned dome lights gathering dust on my garage shelf.
 
So why two bulbs on the blister pack? 
 
Probably a decision to "add value"...for the manufacturer.  Double the output, double the price, all with the same cost for distribution.  
 
Yet it is waste for the end user. 
 
What do we think of when we make these decisions?  The end user?  The one who will complain? 
 
It is not as trivial as it looks, in the rough-and-tumble of business.  It is also a measure of a firm's commitment to reducing waste.  But does someone inside the firm "speak for the customer" in such discussions?  And, if she does, does anyone listen?
 

Wednesday, April 29, 2009

Value-Added Data Entry

Customer service regularly gets a bad rap.  We seem to expect it to be bad, much like college dormitory food; no matter how tasty the dish, it must bad, just because it came from the dorm kitchen. 
 
So a good example of customer service deserves some kudos plus a chance to learn. 
 
A complex piece of family business required us to wire some money recently via Western Union.  I set up the transaction on their web site and received a preliminary confirmation number for the transfer.  But the web page instructed me to call a toll-free number to complete the transaction.  A little befuddled by this, I nevertheless dialed the number.  As I expected, a recorded voice greeted me and then asked me to punch in the confirmation number, which I did. 
 
To my surprise, after only 10 seconds of elevator music, a live person greeted me, by name, before I said anything.  She then explained briefly why I needed to call, which made sense in the context.  She asked a couple more questions and we were done. The business was completed the next day. 
 
How did this work well?  Western Union was prepared, technically and operationally.  Their systems took my simple confirmation number and tied it into the screen viewed by the person answering the phone.  It all flowed seamlessly, added value and was very prompt.  Someone thought that system through well.
 
Nice job Western Union.  You teach us a good lesson.